Production

Arran Biotics is committed to delivering top-tier probiotic and postbiotic solutions

Our Production

Arran Biotics is committed to delivering top-tier probiotic and postbiotic solutions, and our state-of-the-art manufacturing facilities in Ireland and the U.K. play a pivotal role in achieving this goal. These purpose-built facilities are equipped with cutting-edge technology and adhere to the highest quality standards, including FSCC2200 and GMP+ certification. Our commitment to excellence is reflected in the pharmaceutical-grade equipment and processes we employ.

The Five Annexes of Food Safety System Certification (FSSC) 22000 V6 Include:

Annex 1: CB Certificate scope statements
Annex 2: CB Audit report requirements
Annex 3: CB Certificate templates
Annex 4: AB Accreditation certificate
Annex 5: CB Requirements for the use of ICT

Our stainless steel fermentation vessels are equipped with robust control systems that ensure sanitary conditions and precise control of temperature and pH. These vessels are essential for the cultivation of our microbial strains, ensuring their viability and optimal performance.

To harvest and purify the desired products, we utilise centrifuges and filtration systems. These processes are vital for separating the valuable product from the microbial biomass, ensuring that the end product is pure and potent.

Inactivation of postbiotic materials is a critical step in our manufacturing process. We employ heat treatment techniques to achieve this, guaranteeing that our products are free from unwanted substances. Furthermore, we utilise blast freezing equipment for optimal storage of our probiotics and postbiotics, maintaining their efficacy until they reach our customers.

For products that require a powder form, we employ milling and sieving equipment. This enables us to optimise particle size, ensuring that our products are readily dispersible and easily absorbed by the body, maximising their effectiveness.

Transitioning from laboratory trials to pilot and, ultimately, commercial-scale fermentation is a complex process. At Arran Biotics, we’ve invested in specialised equipment to facilitate this scaling process. This equipment allows us to replicate and upscale production while maintaining the high quality and consistency our customers expect.

Our commitment to quality, precision, and innovation is at the core of Arran Biotics’ manufacturing process. With our state-of-the-art facilities, cutting-edge equipment, and stringent quality standards, we ensure that our probiotic and postbiotic products meet and exceed the expectations of our customers. This dedication to excellence is what sets Arran Biotics apart in the world of probiotic and postbiotic manufacturing.